Tag Archives: militariana

Cargo Helicopter for Borgundy

Between the two of us, Fishbreath is the clear rotorhead. And that’s fine. He really likes flying helicopters in sims.

I, on the other hand, am coming at this from the logistican’s perspective. I’m looking for a helicopter to haul stuff. It should be cheap. It should be reasonably modern. It should be readily available in numbers. Armored thrusts need lots of fuel, ammo, and food, and we need ways to get that materiel to the front. Let’s look at some big, ugly cargo helicopters. They’re probably no fun to fly, but they’re important just the same.

The most obvious choice would be the Mi-26. The biggest helicopter in mass production. Of course, being Russian, lower initial purchasing price comes with higher maintenance costs. That’s not a big dealbreaker though. Of greater concern is the revanchist Russian bear. Can they be depended on to supply spare parts in the future? The production line is also moderate. Besides, I’m sure Fishbreath is waiting to throw politics into this. Let’s dig deeper.

We come to that big, US Army classic: the CH-47F Chinook. It’s been in production since 1962. It can carry 55 men or just under 11 tonnes of cargo. Three machine guns can be mounted to cover soldiers. It maxes out at 170 knots. Plus, the price is reasonable. Not quite Russian cheap, but the service life is better, especially as far as engines are concerned.

Compared to other Western options, the Chinook is a real bargain. It’s almost one third of the cost of the big CH-53K, but carries two thirds the payload. Also, unlike the CH-53K, it’s in full-rate production now. It’s also a pretty common helicopter. This means spares are easy to come by, the secondary market can supplement our orders, and most importantly, that someone else (namely the U.S. Army) is on the hook for funding upgrades, not us.

There’s not much out of Europe that can lift as much as a Chinook can. The NH90 can’t (it’s more of an oversized Blackhawk), and it’s more expensive to boot. Plus, it’s been plagued with all manner of difficulties. Not that the Chinook hasn’t, but any such problems are long ago. Call me when the NH90 has been through several wars.

Like most modern helicopters, the Chinook has plenty of optional extras. High end digital controls built under common architecture principles are readily available, along with midair refueling equipment and modern composite rotors. There are three pintles (left, right, and rear exit doors) for mounting machine guns. It’s got a long, proven history of good service.

There’s not much more we could ask for in a cargo helicopter.

Design Compromises: A Case Study

Every design is a compromise. There are no free lunches. And trying to work out the why can be very informative. So let’s take a look at one of my favorite tanks, the M1 Abrams, and look at some design compromises, and their results. Since it’s very nearly equivalent, and designed at about the same time, I will use the Leopard 2 as a point of comparison. The Leopard 2 is somewhat more conventional internally in a few subtle ways.

The most obvious difference is the engines. Both designs have 1,500 hp engines, but where the Leopard 2 uses a pretty conventional twin-turbo V12 diesel, the Abrams uses a gas turbine. This gives the Abrams better acceleration, but also necessitates a greater internal fuel capacity. Where the Leopard 2 can get away with 1,200 L of fuel stowage, the Abrams needs about 1,900 L to meet its (shorter) range requirements. More fuel means more space. We can note that the Abrams has fuel tanks on either side of the driver, in addition to in various other places. The Leopard 2 does not have fuel stored up front in the hull.

The hull front on the Leopard 2 is used to store ammo in a pretty conventional rack. There’s not much in the way of blast venting provision here, so a penetration would be extremely bad news. That said, this is a pretty common place to store reserve ammo1, and hull hits are much less likely than turret hits. Still, from a survivability perspective, this is clearly not ideal.

The Abrams designers were able to shoehorn a few (six 120mm rounds, more of the smaller 105mm rounds) into a compartment aft by the engine, because of the shape of the gas turbine power pack. This rear ammo compartment has blow-out panels and a heavy door to isolate it from the crew compartment, but it’s not a lot of reserve ammo. The Abrams carries the vast majority of its ammo in the turret bustle. On the one hand, this makes subdivision easy. It’s a simple engineering exercise to add blow-out panels to the bustle, and this makes the Abrams among the most survivable tanks in the world.

Storing 34 120mm rounds in the bustle has its disadvantages. It forces a wide turret. Turret height is determined by the desired maximum gun depression, and a wide, tall turret means the armored volume is correspondingly large. The Abrams has considerably more armored volume than the Leopard, both in relative terms (i.e. crew space), and in absolute terms. Because so much of the Abrams’ ammo load is in the turret, there’s a significant amount of armor protecting the side of the turret bustle. More volume means it takes more weight to provide the same level of protection. Or, you have to use more expensive exotic materials (like depleted uranium).

On the other hand, more internal volume is another survivability gain. Armor penetrations are less likely to cause significant casualties or destroy enough systems to score a mission kill simply because there’s more volume to deal with, and volume leads to dispersion, which is the enemy of the shaped charge jet.

To be honest, on these grounds I prefer the survivability over protection. Protection can be added, but it’s much harder to do a redesign in favor of survivability.

We can see another difference in the guns on the latest models. Since the M1A1, the Abrams has been equipped with a license built Rheinmetall 120mm/L44 gun, just like Leopard 2s up to the A5 model. Subsequently, the Germans went to a longer L55 gun for more penetrating power. The Americans have not. So what gives?

Recall that Americans like their depleted uranium. The Germans don’t. Something something environment or something. Anyway, depleted uranium makes awesome armor. It also makes awesome armor piercing rounds. The Americans have done a good job of sinking plenty of R&D funding into new depleted uranium APFSDS rounds. They’re up to a fifth iteration of the design with the M829A4 round. So when adapting a longer barreled gun proved more costly than anticipated in the 90s due to stabilization issues, the US Army quietly dropped the project and stuck with their fancy rounds.

I don’t know if the Leopard 2 didn’t have the same stabilization issues as the Abrams with the longer gun, or if the Germans were just unwilling to change round composition. Regardless, the Germans adapted a longer gun. It means they can use tungsten-based APFSDS rounds, but it also means they will have somewhat more restricted mobility in urban environments.

For this one, six of one, half a dozen of the other. I’m indifferent here, provided both are available. I do wonder if the DU rounds will also perform better in the L55 gun, or if they’re optimized for the L44.

I suppose I should also comment on the engines. I strongly suspect that the Germans made the right choice here with the conventional V12 diesel, though I would strongly prefer an air-cooled model like the AVDS-17902. It’s possible the gas turbine just hasn’t gotten enough development funds, but a diesel engine company can push research into the civilian sector to recoup costs there, in addition to the military. I also approve of forward fuel tanks, and don’t approve of forward ammo stowage. Remember, well-designed fuel tanks provide reasonable supplemental protection.

1.) It’s also used on the Leclerc, K2, and Challenger 2, among others. Doesn’t mean I like it.
2.) Early versions powered the M60 Patton, and the 1,200 hp variant powers the Namer. A 1,500 hp variant is available.

Litmus Testing

As an armchair military theorist, I am not burdened by an obligation to tradition or entrenched interests. Similarly, I do not have an actual army to test ideas on with exercises or actual combat. And there’s always the temptation to think ourselves (as armchair theorists) better than the real staff officers of the world.

We may or may not be. But I think there’s something to be said about conventional wisdom. Conventional wisdom is conventional for a damn good reason. Just as cliches are cliches for a damn good reason too. In both cases an idea has survived repeated testing over time. We can conclude that it should be pretty good. Maybe not great, but certainly not bad.

So while the temptation to think we are the Basil Liddell Hart reincarnate, and that we somehow Know Better (TM) than every other military in the world is great, when we do we’re almost certainly being delusional. Avoid the temptation!

I’m often a conventional sort of guy, and there’s nothing wrong with that. Often, if you put a little effort into it, you can often come up with some of the same reasons real armies stay with the boring. Let’s look at a couple of our crazier ideas:

Heavy Infantry Fighting Vehicles. This one is dangerous. Both the US and German armies had designs for heavy (about 62 tonne) IFVs in the early 90s. Both moved away from that plan, likely on cost and deployability grounds. So, much as I like this one (it’s even mine), it’s suspect on those grounds. Cost is annoying because it’s so hard to get a handle on cost at the best of times. Do note that the (US) Government Accountability Office study into the GCV and alternatives rated the Namer as considerably more expensive than the already costly Puma, to the point where even though you’d need more Pumas for a platoon, going with Pumas is the cheaper option.1

Fishbreath’s Ka-50. Yes, the Ka-50 is fun to fly in DCS. But the Russians haven’t been willing to put money into the single seat version, Kamov has made two-seat versions for the export market, and even those haven’t sold. So I strongly suspect that there are fundamental issues there, though I’m not enough of a helicopter expert to precisely identify them.

So there you have it. We’re not immune. We all think we’re brilliant. It’s totally fine to think outside the box, but do your homework. And be suspicious of ‘brilliant’ innovations that no one else has gone for.

As a side note, this is why I was so happy to hear these news updates. Time to see how some of my theories turn out in the real world.

1.) GAO reckoned that Pumas would cost $6.9 million and Namers would cost $11 million, and that each US Army mechanized platoon would require either four Namers or five Pumas. Personally, I’d go with three Namers or four Pumas, but either way, the fantastically expensive German IFV winds up cheaper, presuming the cost estimates are correct. Also note that the GCV was more expensive than either at $13.5 million, which probably bodes ill for the affordability of a heavy IFV, seeing as it needs weapons and fancy optics like the Puma and tons of armor like the Namer.

On Squad Automatic Weapons

When equipping that base unit of infantry, the squad, with automatic weapons for support fires, there are two schools of thought. These are the magazine-fed ‘automatic rifle’ vs. the belt-fed ‘light machine gun’. In World War 2 terms, this might be seen as the BAR/Bren vs the MG-42. We can see the same question being asked today, with the US Marine Corps using the M27 IAR, and the US Army using the M249. Let’s look at these options.

First, the M249. Made by FN, this is a belt-fed weapon. Unlike the M240, the M249 is chambered for the same 5.56×45 mm round as the squad’s M4s. It is also generally considered to be operable by one man. No assistant gunner required. It has a quick-change barrel to facilitate sustained fire and help deal with heat buildup. It can be operated from 100 or 200 round belts. It weighs 17 lbs empty and 24 lbs loaded with a 200 round belt in a plastic box (sans optics). It has an integral bipod, and is most effective when fired from the prone position with the bipod for stability and support.

Second, the M27. Made by HK, this is a magazine-fed weapon. It is also intended to be operated by one man. While it has a relatively heavy barrel profile, it lacks a quick change barrel. It can only be loaded with standard detachable box magazines. While there are some higher capacity magazines on the market1, the US Marines currently only issue the standard 30 round box magazines. These are the same as what the rest of the squad uses for their M4s, so there’s some commonality there. Weight is 7.9 lbs empty, and a bit less than 9 lbs loaded with a 30 round box magazine (again, sans optics or other accessories).

Note that both weapons fire the same 5.56 mm round. So effective range and lethality are roughly equivalent. Specifics will depend on the skill of the shooter and the round being fired. I will not discuss this further.

It is also true that the M249 has a greater capacity for sustained fire than the M27. Even the M27’s proponents agree there.

A more useful question is “Is the greater suppressive capability of the M249 outweighed by what you give up?” The M27 is less than half the weight of the M249 (even after we add appropriate optics and other accessories to each weapon). The M27 is a more accurate weapon than the M249. The M27 can be used in a stack for room clearing, whereas the M249 cannot due to safety concerns stemming from its open bolt mechanism and the bulk of the weapon. Weight and bulk also means that the M249 gunner is harder pressed to keep up with the other members of his squad.

Let’s also briefly talk ammo weight. The basic load of a SAW gunner is 1,000 rounds, or five 200 round boxes, which comes out to about 35 lbs. It takes thirty four 30 round magazines to get about the same number of rounds,2 and that weighs about 34 pounds. Note that by-the-book loads for the M27 IAR gunners in a USMC squad vary from 16 to 21 magazines (480-630 rounds). Variance due to the weapon being new, and TTPs being worked out. That’s 16-21 lbs of ammo. This neatly side steps the question of weight of the spare barrel assembly for the M249, but I can’t find its weight. Assume several more pounds of weight for the barrel assembly, if it is carried. If it is not carried, then the quick-change barrel feature is not useable, and sustainable rates of fire will be lower. However, they will still be significantly higher than those of the M27.

There’s also a temptation we should avoid when considering infantry tactics. While it is easiest to ponder loadouts one organizational level at a time and build from the smaller levels to the bigger ones, we should remember that the smaller ones don’t fight alone. A squad is not going to be running around the battlefield on its own. Ad hoc room-clearing units can be assembled from the manpower from a few squads in a platoon without difficulty. If flexibility is desired, additional carbines can be stowed aboard the squad’s organic transport.3 We have lots of assault rifles already, which look an awful lot like the automatic rifles in question.

The most important matter, whether the greater sustained fire rate of the M249 means it is a more effective suppression weapon than the M27, is not something I have the means to test. I would question most tests of suppression on the grounds of failing to adequately simulate combat. Setting aside the intangibles, not having a belt-fed weapon in the squad does not have a good historical record for staying power. Let’s review it:

  • In World War 2, the US Army and US Marine Corps both had BARs as their squad-level automatic weapon. They considered a new Automatic Rifle version of the M14, but declined, and switched to the belt-fed M60 (and later the M249).
  • In World War 2, the British Army had the Bren gun, which is also more or less an automatic rifle, being fed from a magazine. The replacement for the Bren Gun was the L7, which is a licensed version of the FN MAG.4
  • In the 1980s, the British attempted to put a new 5.56 mm automatic rifle, the L86, into service to compliment their new 5.56 mm assault rifle. Caliber commonality. They were dissatisfied with the loss of firepower in the squad, and switched to using the FN Minimi as the squad automatic weapon.
  • The Germans had plenty of experience fighting American troops equipped with BARs in World War 2. The German soldiers were armed with the MG42. The American soldiers wanted MG42s instead of their BARs. The German soldiers agreed with them. They did not think the grass was greener on the other side of the fence, and stuck with the MG42 (rechambered for 7.62×51 mm NATO as the MG3).
  • The Russians built a belt-fed 7.62×39 mm machine gun, the RPD, to compliment the AK-47. It lacked a quick-change barrel, and proved to be unsatisfactory. They replaced it with the RPK, an automatic rifle version of the AK-47. They stuck with it through the caliber change to 5.45×39 mm. The Russians are very doctrinally disciplined. Once the Russians hit actual combat in Afghanistan, again the automatic rifle proved unsatisfactory and soldiers exchanged their RPK-74s for belt-fed PKMs (chambered in 7.62x54R mm). This happened again in combat in Chechnya. The belt-fed weapon was favored over the magazine-fed weapon for support purposes, even though it was heavier and bulkier. Russia is moving (albeit slowly, for want of money) towards equipping mechanized forces with PKP machine guns as squad support weapons. In the meantime, the PKM sees lots of service in that role.

There is a clear trend towards real combat driving the use and purchase of belt-fed weapons at the squad level. The US Marine Corps is bucking the historical trend, which gives me pause. The US Marine Corps tends to favor large, 13-man squads, and doesn’t fight mechanized. This might influence their decision somehow. The US Army, which uses 9 man squads (more similar to other powers at present), and does fight mechanized, has not followed the Corps in switching out M249s for M27s. Given the firepower and limited dismount capacity of the M2 Bradley, this switch would seem attractive for them. Perhaps they don’t agree with the conclusion of the USMC tests which said the M27 was better at suppression.

Without knowing the details, I could not possibly comment on the tests. Offhand, we’d want to make sure we weren’t favoring the M27s in test parameters, or putting new M27s against old, well-used, and worn-out M249s.

Here the Corps and I part ways. I much prefer a belt-fed machine gun or two at the squad level. Given the choice between the M27 and the M249 to support a squad, I’ll take the M249 every time. Belts all the way. Sometimes heavy is best.

1.) Magpul makes a 40 round box and a 60 round drum magazine, and Surefire makes a 60 round and a 100 round quad-stack box magazine. There are a bunch of others, but these come to mind first for being quality. That said, when the M27 was adopted, the USMC did not find any existing 100 round magazines to be reliable. I am unsure of their test protocol or which magazines were tested (or if 40/50/60 round magazines were considered).
2.) This works out to 1,020 rounds, but mais n’enculons pas des mouches.
3.) Admittedly I’m a big fan of mechanized infantry, but is there any army worth talking about that doesn’t provide some form of motorized transport for its infantry units?
4.) The American M240 is also a licensed FN MAG.

BVRAAM

The Beyond Visual Range Air to Air missile is a critical munition in any air force arsenal. At first it might seem easy for a western air force. Call Raytheon, order up the latest version of the AIM-120 AMRAAM, and then call it a day and have a beer. Is it really that easy? Let’s take a look.

The AIM-120 AMRAAM was the world’s first missile with an active radar seeker, and it has become the world standard. It was designed to replace the AIM-7 Sparrow semi-active radar homing missile. It features improved range, and a way-cool seeker. The Sparrow’s semi-active radar seeker requires an external source of radar to illuminate the target, usually the firing aircraft. So the aircraft has to keep flying more-or-less towards the target while the Sparrow is in flight. This strongly limits the evasive maneuvering possibilities of the launch aircraft. If the radar lock is broken, the missile becomes a useless ballistic projectile.

The AMRAAM is different. It has an inertial guidance component for the initial run towards the target. It can be updated by radar from the launch aircraft. Then, when it gets close enough to the target, it turns on the active radar seeker. This has it’s own radar, so the launch aircraft is free to turn away from the target aircraft. It’s a big improvement. The seeker can also home on jamming if the target aircraft tries to jam it.

Okay, so that’s cool. The rest of the AMRAAM is pretty typical: it’s a single-pulse solid fuel rocket. So once you light it, it burns until the fuel is gone, and only burns once. This means that during most of the intercept it’s coasting. There are also dual-pulse rockets which relight later, which helps chase down a maneuvering target. But those are more expensive, and while there’s been a lot of discussion about putting one on the AMRAAM, that still hasn’t happened yet. The AIM-120D gets its improved range from improved guidance algorithms and GPS-aided navigation. Cool. The question becomes: can we do better.

We’ll need to take a brief interlude here to define a term: the no-escape zone. This is the range in which a target can’t escape a missile by outrunning it. Outside of the no-escape zone, a fighter can turn away and light afterburners and the missile will be unable to catch it. Within the no-escape zone is not a guaranteed kill, it merely forces the fighter to maneuver aggressively to force the missile to miss.

Anyway, the Europeans have designed something nice for once in an effort to do better, and are actually getting it to market in a sort of timely fashion. This is the MBDA Meteor AAM. It’s noteworthy for two reasons. First, it has a datalink for midcourse guidance updates from the launch aircraft, which improves the accuracy of the midcourse phase of the flight at longer ranges. More importantly, it has a snazzy new engine. This is a “throttleable ducted rocket” also known as an “air-augmented rocket,” but it’s easiest to think of it as a hybrid solid-fuel rocket/ramjet motor. Like a rocket, it can give useful thrust from zero speed. Like a ramjet, it can also pull in outside air, and has no moving parts. This means it gets way more burn time from its motor, which means that it has a much bigger no-escape zone. Even the way-cool guidance algorithms in the -120D can’t get around the fact that the Meteor has a more advanced engine that provides more oomph. The Meteor isn’t that much bigger than the AMRAAM either, at least as far as length and weight. It might take some doing to get it certified for internal carriage on the F-35 though.

So where does that leave us? The Meteor is the better missile, with the bigger price tag. We’d say it’s worth it though, especially to get those early shots in on Flankers. We’ll have to spend some money to get it qualified on legacy platforms, but that’s totally worth it for the leg up on potential enemies. It’ll be interesting to see if the AMRAAM ever gets that improved motor.

CAS Aircraft Throwdown: A-10C vs. Su-25T

Fishbreath and I have spent lots of time studying these aircraft and flying them in DCS. They represent two different philosophies for air support, the clash between ‘push’ from the top and ‘pull’ from the bottom. Plus, they represent some different design philosophies. We’ve talked about these two planes already, but let’s break everything down and see how they compare directly. Features are in no particular order.

WEAPONS:
We’ll break these down by type, and then tally up an overall score for this section.

GUN: A-10C
This is no contest. The A-10C has the GAU-8A, which is the most powerful flying gun around. It’s got better AP rounds than the GSh-30-2, and more than five times as many rounds in the magazine (1,174 rounds as opposed to 250). The A-10C has some nifty pilot aids to stabilize the aircraft on a gun run too, but the Su-25T just leaves you to your own lack of skill. Interestingly, the Su-25T also doesn’t have enough dispersion built into it’s gun. The A-10’s designers recognized that being exactly on target is very hard, so the gun has some built in dispersion to give you a margin of error, which makes it a lot easier to hit things.

ROCKETS: Su-25T
This is also no contest. The Russians like their rockets, and have a wider variety of sizes available. Even if we restrict to the standard small rockets (Russian 80mm S-8 and American 70mm Hydra 70), the Russians have a wider variety of warheads available, including exotics like thermobarics.

UNITARY BOMBS: A-10C
Both have the ability to drop laser guided bombs, plus plenty of dumb bombs. The A-10C can drop JDAMs (GPS guidance). The Su-25T can’t drop Russian GLONASS-guided bombs, but they do have the ability to drop bombs with the Electro-optical guidance system (they have a -Kr suffix). That said, the A-10C has glide bomb options, and the Su-25T doesn’t, giving the ‘Hog some excellent cheap standoff attack options. Glide bombs rock.

CLUSTER BOMBS: A-10C
Both have a lot of cluster bomb options, but (for now, at least), the Americans do cluster bombs better. The CBU-87 doesn’t really care at what altitude/airspeed it’s dropped at, and drops bomblets that combine antipersonnel, anti-armor, and incendiary effects in each bomblet. That’s pretty cool, and is a big logistics simplifier. It’s compatible with the wind-corrected munitions dispenser add-on kit, which isn’t really guidance, but it does ensure that the bomb dumps the submunitions where you intended, rather than get all mucked up by the wind. The CBU-97 Sensor fused weapon is also pretty sweet. It’s designed to scatter smart anti-tank munitions that will search for a tank beneath them as they fall, and then fire an explosively-formed penetrator at it if a tank is detected. The Russians don’t have such fancy anti-armor measures, and they don’t have fancy wind correction kits. They also don’t combine effects frequently in their bomblets. And altitude matters for the dispensers.

MISSILES: Su-25T
Given how much tech the Americans like to fight with, this might be a shock. Both aircraft can carry older WVR AAMs on the outermost pylons that can’t do much else. The A-10C can also carry a bunch of Mavericks, and that’s about it. The Maverick is a great air to ground missile, with a variety of guidance options. The Su-25T can carry the Kh-25 “Maverickski”, and the Kh-29, which is something like a bigger Maverick with a bigger warhead. It can also carry 16 9K121 Vikhrs ATGMs, so it ends up with more anti-tank capable missile capacity. You can also add an ELINT Pod and antiradiation missiles for SEAD missions. The A-10C has no such capability. The A-10C would certainly benefit from being able to sling Hellfires.

WEAPONS SCORE:
A-10C: 3
Su-25T: 2

MOBILITY: TIE
I’m not actually going to break this one down. Either way you look at it, it’s a tie. The Su-25T is faster. The A-10C has more range. The Su-25T was designed to be sent out from a forward airbase towards a given concentration of enemies. So it’s superior speed is more useful in that doctrinal role. It’s designed to go out, kill some stuff, and go home. Loitering is not called for, so plenty of range isn’t needed. The A-10C was intended to loiter near the battlefield until called for or it’s out of ammo. So range is good, because range translates into loiter time. Since it’s supposed to start in the air close to where the action is, it’s inferior speed isn’t a great handicap. Each does one thing better, and each has an attack doctrine built around its strengths.

DURABILITY: TIE
Both have a whole bunch of design features to make them tougher. Absent some kind of common destructive testing, this one is too close to call.

OTHER:
The category for random things that I can’t think of another place for.

LOCATING TARGETS: A-10C
This one’s almost not fair. The A-10C has a bubble canopy to provide good, all-around visibility. Plus, the A-10C has the LITENING pod, and this makes the Shkval look like a cardboard tube duct-taped to the cockpit. The LITENING has way more zoom, more resolution, a nearly-all-around field of view, and remembers what you were looking at if you have to make some turns, or if some part of the plane gets in the way during a turn.

SCORE TALLY:
A-10C: 6
Su-25T: 4

So the A-10C is better.

Or at least, in this simplified metric evaluation, the A-10C is the better plane. Really, the more relevant question is “Which doctrine do you prefer/buy into?” and to a lesser extent “Whose weapons are you buying?” since those questions will determine which will work for you, and if you’ll have to pay a bunch of annoying weapons integration costs and do some testing. Better electronics would go a long way toward improving the Su-25T, especially in the target acquisition phase.

MBT LAW

There once was a time when the shaped charge warhead was triumphant. The bane of armor engineers. Tanks1 were designed with speed in mind, since it was thought infeasible to protect them against the shaped charge weapon. And there were plenty of formidable anititank weapons to go around, both light and otherwise.

Here, I’m defining “light” as “designed to be operated by one man”. This will become important in a bit.

Of course, in the 1970s, we saw the development of composite armor arrays and explosive reactive armor, both of which made life much harder for the antitank weapons designer. Especially the light antitank weapon designer. The weapons got heavier. The rockets got bigger. Armor got thicker.

Now here we are. Anno Domini 2016. Among the latest and most formidable “light” antitank weapons, we have the RPG-29 and the Panzerfaust 3. We’ve talked about these before. They have tandem warheads. They weigh 40-odd pounds ready to fire. They cannot be relied upon to penetrate the frontal armor of modern tanks. The latest models of Abrams, Leopard 2, and Challenger 2 can all take these rockets and keep coming. I do not yet have good unclassified armor estimates for T-14, but I presume it can do likewise.

From the side aspect, the problem was simpler. Well, sort of. You still have to hit something important. In Operation Iraqi Freedom, American tankers noted that while an RPG-29 could penetrate the side armor of an M1A2, this was not likely to stop the tank. You see, the Abrams is particularly large, and this large armored volume makes it hard to wound enough crewmen or damage enough systems to get the tank to go away when you attack from the side.

To make matters worse for the infantry, armor designers haven’t rested. The frontal armor is thicker (as you’d expect). New side armor kits are available that will defeat the RPG-29.2 Interestingly, this can be done not only with explosive reactive armor arrays, but also with composite armor arrays. And this without making the tank stupidly wide or massively overweight.

So if you’re designing a light antitank weapon, you’re facing a bit of a conundrum. You need a bigger warhead to punch through better armor. You’re already hitting the weight limit for a weapon that can feasibly be carried by one man. Something has to give.

Well, if that something is “cost”, a solution could be found with GUIDANCE! This is the same idea as Eryx, but way better executed. Call Saab Bofors, and ask for the MBT LAW.

The MBT LAW weighs 12.5 kg, and is a single-shot disposable weapon. So it’s heavy, but competitive with RPG-29 and Panzerfaust 3 as far as weight goes. And, unlike those two rockets, it can actually do what it says on the tin, namely kill tanks. It does this by utilizing a fire-and-forget, overflight-top-attack guidance system and a pair of explosively formed penetrators. These fire sequentially, just in case the roof is loaded with ERA.

Additionally, the MBT LAW is designed to be used in confined spaces without ill effects. It’s just like what’s used on another excellent Saab Bofors product, the AT4-CS. The idea is that there’s a salt-water based countermass in the back of the tube to absorb the backblast, so you can shoot it in a confined space without turning into some cheap barbecue.

Again, the obvious downside is cost, and that’s painful. It’s on the order of 25,000 €, which hurts. That’s about twenty times the cost of an AT4. So where the RPG-29 and PzF 3 strongly encourage a high/low mix, the MBT LAW makes it mandatory. On the other hand, it will actually do what you ask of it and provide a short-range, effective antitank option.

Range on the MBT LAW is 25-600 m. On the one hand, this compares favorably to weapons like the Panzerfaust 3 or RPG-29, which are theoretically useable out to 600 m, but are very difficult to score hits with at that distance if the target decides to move. On the other hand, the cost and weight of the MBT LAW might also cause you to compare it to weapons like the FGM-148 Javelin or Spike-MR ATGMs. Both are fire and forget, and while they have longer minimum ranges, they also have much longer maximum ranges. They’re also more expensive, and are operated by a couple of men.

So now we start thinking about force disposition, system costs, and how our forces move. For mechanized units, I really, really like the American practice of tossing a Javelin in the back of the IFV. And if you’re gonna do that (presumably with some lighter antitank weapons like AT4s to handle the demoliton uses), there’s not much point to also tossing in an MBT LAW. I could see an argument here for using the MBT LAW instead for the dismounts, but the vehicle will handle the weight, and I’m a big fan of ATGMs on IFVs, so we can get some supply commonality that way.

For lighter infantry units, the modest weight savings might make the MBT LAW a really good buy, especially if you’re willing to accept the range. That’s a question for your expected theaters of operations.

1.) E.g. the AMX-30 and, to a lesser extent, the Leopard 1
2.) I know of such kits for the Challenger 2, Abrams (the TUSK kits), and the Leopard 2.

Resurrected Weapons: CVAST turret

In my article on the many Bradley Variants, I mentioned that there have been a number of efforts to upgrade the gun on the Bradley, including utilizing the 35 x 228 mm caliber. One such design was the CVAST1 demonstrator. I found a good bit of detail on it in a 1986-1987 copy of Jane’s Armour and Artillery.

As a brief side note, I can’t recommend old copies of the Jane’s Information Group yearbooks enough. They’re packed with information, much of which you can’t get anywhere else, and while prices on the latest copies are eye-watering, older ones can be had for a song. This one came to my door for under $10, shipping included.

Anyway, the turret. The CVAST Bradley (there was also a CVAST turret on an M113) was designed around an ARES Talon 35 mm gun. This was a dual feed cannon, and it was compatible with all existing Oerlikon stocks of ammo, plus an (at the time) brand new APFSDS round. The CVAST turret was a “cleft turret” design, which put the turret in two separate manned sections with the gun in between. The gun mechanism itself was in a compartment behind the two crewed sections. This allowed the gun to have an elevation range of -10 degrees to + 60 degrees, and not have to worry about the turret roof getting in the way (or making the Bradley taller still) The commander sat on the left, and the gunner sat on the right. Elevation and traverse were all-electric. The 35 mm gun was fully stabilized.

The CVAST turret had an interesting wedge-shaped front and sides, and provided better protection than the then-current M2A1 turret (especially on the side where the TOW launcher took up some space for armor on the basic model). The CVAST turret could still mount the two-tube TOW launcher on the right side, but the launcher no longer folded down. It could pivot 45 degrees for loading, but remained in the horizontal “fire” position of the folding launcher during transit.

The CVAST turret matched the then-current Bradley for electrics and fire control components, having a thermal viewer, integrated laser rangefinder as well as cant, crosswind, air temperature, and propellant temperature sensors. A fully computerized fire control system was also provided. No independent commander’s thermal viewer was fitted yet (the M2 would not get this capability until the -A3 model was introduced in 2000).

Here’s where it gets very interesting. Listed ammunition capacity for the CVAST turret was 500 rounds. Five Hundred Rounds of the big 35 x 228 mm. Outstanding. That’s the same capacity of a BMP-2, but in a much bigger caliber. I’m not quite sure how this was done, since I don’t have internal turret diagrams. But there you have it. 500 rounds. Damn.

And that pretty much spoils what I think of the turret, doesn’t it? More rounds and bigger rounds? Sign me up. Even if we have to redo the optronics to bring them out of the 80s and augment the armor protection. I don’t care.

Verdict: Approved for Production by the Borgundy Armored Systems Board

1.) Combat Vehicle Armament System Technology

Infantry Protective Kit

Editor’s note: Back to the land stuff in time for Thanksgiving (at least here in America). Enjoy the long post to make up for all of the naval stuff

Let’s talk protective stuff for the infantryman. There are a mulitude of threats on the modern battlefield, including bullets and shell fragments, and protection from these threats has been a pretty consistent goal for armor designers. Of course, designing for those two threats is very difficult. Fragments are small and do not deform, and can be stopped by kevlar or similar materials. These materials are relatively soft and flexible, but they are heavier than normal fabrics used for uniforms. Bullets, or more specifically, rifle bullets, are a thornier problem. To stop those, you need ceramic plates and a padded backing. These ceramic plates are rigid (of course) and weigh several pounds apiece, so a stormtrooper-looking ensemble is not very practical. Any body armor also has to work with a soldier’s load bearing rig, which carries his ammunition and other stuff. So let’s start at the top and work our way down, shall we?

First, the helmet. We’ve come a long way since the Adrian helmet of 1915. Our helmet of choice is the American Enhanced Combat Helmet1 We’re going to break this one down by components. Let’s start with the shell. Our helmet shell is made of ultra-high-molecular-weight polyethylene (UHMWPE), and comes in a MICH-type2 cut. To understand what I mean by the MICH cut, we’ll have to step back a bit.

The Adrian helmet was the first modern combat helmet, and was based on the shape of firemen’s helmets used in Paris. When the Germans finally came around to the concept, they looked through medieval helmets to come up with the Stahlhelm design. This was the best shape of all helmet designs in World War I, but nobody wanted to look like the “evil Hun”, so they stuck with their own shapes. It was revisited for PASGT,3 when the US Army was making a new kevlar helmet. The Stahlhelm shape really does protect more. It’s just better than the M1 shape it was replacing. So the PASGT helmet was basically a Stahlhelm in modern kevlar. Cool. Except it’s kind of annoyingly large. When a soldier wearing the Interceptor Vest (early 2000s kit), went prone, the collar on the vest would push the helmet down so the brim went in the wearer’s eyes. Also, if you wanted to wear a headset and a helmet, you were out of luck. So the MICH-cut is a trimmed PASGT-cut, to accommodate larger armor vests and communications headsets.

Okay, so that’s the shape. Why not just get a MICH helmet? Because of that UHMWPE stuff. The ECH is thicker than earlier American composite helmets, but it can stop a 7.62x51mm rifle round at point-blank range. To be clear, the regular M80 ball ammo, not the AP stuff. Still. Seven point six two millimeter. Full. Metal. Jacket. And it’ll stop it. That’s freaking awesome. Plus it’s really resistant to fragments. In testing, the test gun was unable to get the fragments going fast enough to make 50% of them pass through.4 So against basic rifle threats and fragment threats, the ECH has you covered.

Internally, the ECH has pads and a four-point H-back strap to hold it on your head, like a bicycle helmet. This is more comfortable than a chinstrap and won’t fall over and hit you in the face if you bend over. So medics will keep their helmets on. Again, this design bit was cribbed from the earlier MICH helmet. A nape pad can be fitted to the ‘crossstrap’ of the H for some added comfort and fragment protection for the base of the neck. The pads are the Team Wendy Epic Air pad kit using their Zorbium foam. It’s a three-piece pad setup that comes in a few different sizes for comfort and providing adequate standoff between the helmet and the head. The Epic Air pads come with air channels to help with cooling.

There are a few other accessories of note. There’s a bracket on the front of the helmet to mount night vision equipment. Fabric helmet covers in standard Borgundian camouflage5 patterns are available, and come with velcro to mount IR recognition patches if desired. A counterweight can be fitted to the back of the helmet to offset the weight of night vision equipment.

Perfect. So that’s the head taken care of. On to the torso. Right now, inspired by foot operations in Afghanistan and a general desire to emulate SOCOM6, plate carriers are all the rage. Simply put, a plate carrier carries hard armor plates (duh) to protect your vital areas from getting perforated from rifle fire. This means front, back, and sometimes side plate pockets of your choice. The alternative is an armor carrier, which has some amount of soft armor (e.g. kevlar) to protect most of the torso from artillery fragments in addition to plate pockets. This is a pretty simple amount-of-protection v. weight tradeoff. What’s your expected threat? In Afghanistan, you’re walking a lot, so weight really sucks. Most of the threats are dudes with rifles. So you want rifle protection, screw the rest. In Iraq, you ride around in vehicles, and IEDs (and their friends high velocity fragments) are a big threat. Plus dudes with rifles. So you want plates and soft armor.

We’ve spilt a lot of virtual ink on IFVs. We’re pretty clearly a heavily mechanized force. And our expected operating theater is good old Europe in a conventional throwdown. I’m old school like that.7 We can expect plenty of artillery threats in addition to dudes with rifles. So armor carriers it is! They won’t provide immunity from shell fragments, but they do a great job of saving lives.

Previous drafts of this post had a highly optimized choice to shave off the last few ounces, but I’ve since reconsidered. This is general issue. So it needs to be relatively simple and reasonably priced and available in bulk right now. It needs to be reasonably modular, in that we might want to add components to get extra fragmentation protection or to upgrade to deal with the latest armor piercing rounds. We’d like a quick-release system in case someone falls in a river or to help medics get the armor out of the way in a hurry. And it needs to feature PALS webbing or some equivalent integral way of easily adding pouches for stuff. We’re not throwing load bearing equipment over the armor carrier.

Which brings us to our (somewhat boring) choice: the Gen 3 Improved Outer Tactical Vest. Lame name. It’s American. You’re shocked, I’m sure. It checks all of the boxes, and provides support for plenty of modular add-ons if desired. Plus, SAPI-pattern plates are the best shaped/constructed of the current ceramic plate options. At least for mass production. Again, we could find some improvements with respect to weight if we didn’t mind going with a smaller company, but then there would be production line questions. The IOTV G3 is made by BAE. No worries there.

Okay. So that’s armor carrier. Comes ready for SAPI-cut plates. It also comes with soft armor rated to stop things like fragments and 9 mm pistol bullets. So all we need now are plates. This is probably the easiest choice there is. There’s no good reason to go with ESAPI plates. They’re rated to stop the vast majority of AP rounds in 5.56 mm, 5.45 mm, and 7.62 mm (-x39 mm, -x51 mm, and -x54 mm) calibers. No sense making armor easy to defeat by switching from FMJ to AP issue rounds. In general, we’d expect front and rear plates only (i.e. no side plates) to be sufficient for most operational environments. Side plates may be distributed as needed like the other add-on components to the base IOTV unit.

1.) There’s also an Australian helmet called the Enhanced Combat Helmet. Ugh, naming. Anyway, ours is the American one, not the Aussie one. Sorry, Oz, the Yanks did this better.
2.) Modular Integrated Communications Helmet. Maybe it’s not for combat?
3.) Personal Armor System for Ground Troops. 80s vintage stuff.
4.) This measurement is much more statistically repeatable than trying to figure out at what velocity nothing will get through.
5.) There will be another article on these.
6.) Admittedly, they’re pretty cool guys.
7.) Judging by recent events in the Donbass, I’m also avant-garde like that.

Testing Parvusimperator’s Ideas

Stumbled upon a couple news articles today, courtesy of Military.com. Both concern the USMC and their experimental units playing around with things I called.

The first, and probably least surprising, is that there’s a testing battalion experimenting with the M27 (HK 416) as a general-issue rifle. Compared to the standard M4 that the Corps has finally switched to, the M27 has a free-float barrel, a safe/semi/auto trigger group instead of safe/semi/burst, and the HK short-stroke gas-piston system. A well-designed piston system is a lot easier to regulate than the conventional direct impingement system on an AR (this will be important in a moment). There are definite gains to be made (though you could get a lot of the same stuff by changing out a few parts on the M4, but the M27 has the advantage of being in the procurement stream. It has the disadvantage of costing more, of course. They do really like the M27. As do I, as it was my choice for Borgundy’s military carbine. It was also the choice of the French.

That’s not super surprising though. What is more surprising to me is that they’ve also got a battalion experimenting with suppressors on everything. Carbines, machine guns, everything. Yes, even the Ma Deuces. Hey, that sounds familiar. It makes command and control easier, to no one’s surprise.1 It also took away the noise that provides an illusion of effectiveness. This fascinates me. Noise means “good enough”. Take a lot of that away, and you have to concentrate on what your shooting is actually doing. Huh. Plus, it’s easier to concentrate with all that racket gone. I’m very proud to say you saw that idea here first.

1.) Ever had a date in a loud restaurant? It sucks. You want a place that’s quiet. Same thing here. It really helps if your soldiers can hear you tell them things.